San Diego’s Sapphire Energy Plans Bio-Refinery in New Mexico as ‘Algaeus’ Begins Promotional Cross-Country Tour

I got a phone call from Tim Zenk, a spokesman for San Diego-based Sapphire Energy, shortly before the hoopla began this afternoon in San Francisco, where a Toyota Prius hybrid electric car is setting out on an eco-friendly cross-country tour. Instead of using conventional gasoline, the Prius (which has been christened “Algaeus”) will use a blend of algae-based gasoline and conventional gasoline on a journey of more than 3,000 miles.

Aside from attracting media attention, the 10-day, San Francisco-to-New York road trip is intended to demonstrate that the technology needed to produce gasoline from algae is a reality. Sapphire provided the estimated 50 gallons of gasoline the hybrid-electric passenger car needs for the journey. Zenk tells me the biofuel was produced by a Centroleum refinery in Louisiana, which refined “green crude oil” from algae harvested at Sapphire’s 100-acre biofuel pilot facility near Las Cruces, NM.

Sapphire CEO Jason Pyle outlined the startup’s strategy for me in November, a couple of months after Sapphire landed at least $100 million in a secondary venture capital round from Bill Gates’ Cascade Investment, Arch Venture Partners, and Venrock Associates. In January, Sapphire showed a jet could fly on jet fuel made from its “green crude” and in April the company doubled its estimated production capability for 2011, saying that by then the company will be capable of producing 1 million gallons of biofuel annually.

Algae Pond
Algae Pond

Sapphire now has about 140 employees in San Diego and New Mexico, with about 100 at its San Diego headquarters. Sapphire’s pilot facility near Las Cruces has been “up and running since the beginning of the year,” Zenk says. He describes the 100-acre plant as a small-scale research project that has been testing different strains of algae, as well as different growing conditions. The startup also has 235 patents (pending and issued) covering its processes—from genetically engineering algae to maximize the production of biological oils to extracting the oils, which constitute the “green crude” that can be refined into gasoline, diesel, and jet fuel.

Meanwhile, Zenk says Sapphire is pushing forward with plans to build a 300-acre “integrated algal biorefinery” in Southern New Mexico. The project is expected to take three years to build out, Zenk says, and “at that point in time, we’ll be tightly integrated with a refining partner.” He says Sapphire has been meeting with a diverse group of prospective partners that might contribute to the company’s overall business strategy. “It may or may not be necessary to have a big oil partner,” Zenk says.

“We’re an energy company,” Zenk says. We’re not a bioscience company per se. So for us to have a relationship with a partner, they need to understand that we’re in the business of producing energy and not just doing big science projects.”

Author: Bruce V. Bigelow

In Memoriam: Our dear friend Bruce V. Bigelow passed away on June 29, 2018. He was the editor of Xconomy San Diego from 2008 to 2018. Read more about his life and work here. Bruce Bigelow joined Xconomy from the business desk of the San Diego Union-Tribune. He was a member of the team of reporters who were awarded the 2006 Pulitzer Prize in National Reporting for uncovering bribes paid to San Diego Republican Rep. Randy “Duke” Cunningham in exchange for special legislation earmarks. He also shared a 2006 award for enterprise reporting from the Society of Business Editors and Writers for “In Harm’s Way,” an article about the extraordinary casualty rate among employees working in Iraq for San Diego’s Titan Corp. He has written extensively about the 2002 corporate accounting scandal at software goliath Peregrine Systems. He also was a Gerald Loeb Award finalist and National Headline Award winner for “The Toymaker,” a 14-part chronicle of a San Diego start-up company. He takes special satisfaction, though, that the series was included in the library for nonfiction narrative journalism at the Nieman Foundation for Journalism at Harvard University. Bigelow graduated from U.C. Berkeley in 1977 with a degree in English Literature and from the Columbia University Graduate School of Journalism in 1979. Before joining the Union-Tribune in 1990, he worked for the Associated Press in Los Angeles and The Kansas City Times.